Describe Valves and Manual Valve Adjustment
Total Pages: 77
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Training Objectives
Upon completion of this valves training kit, you will be able to:
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Describe the purpose and importance of manual valves
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Describe the types of actuators used for manual valves |
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Describe the operation, features, and applications of:
ball valves
plug valves
butterfly valves
globe valves
gate valves
needle valves
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Describe a reliable and safe strategy to operate manual valves
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Describe the preventive maintenance of manual valves
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Describe manual valves troubleshooting techniques
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Describe the decision-making criteria to repair/replace a valve
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Table of Contents
Training Objectives
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1
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1
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Introduction
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1
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2
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Manual Valve Actuators
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5
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3
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Ball Valves
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11
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3.1 Operating Principle
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11
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3.2 Strengths and Limitations
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14
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3.3 Typical Applications
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15
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4
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Plug Valves
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16
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4.1 Operating Principle
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16
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4.2 Strengths and Limitations
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17
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4.3 Typical Applications
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19
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5
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Butterfly Valves
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20
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5.1 Operating Principle
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20
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5.2 Strengths and Limitations
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21
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5.3 Typical Applications
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21
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6
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Globe Valves
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22
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6.1 Operating Principle
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22
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6.2 Strengths and Limitations
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23
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6.3 Typical Applications
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24
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7
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Gate Valves
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27
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7.1 Operating Principle
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27
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7.2 Strengths and Limitations
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30
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7.3 Typical Applications
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30
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8
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Needle Valves
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31
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8.1 Operating Principle
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31
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8.2 Strengths and Limitations
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32
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8.3 Typical Applications
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32
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9
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Strategy for Operating Manual Valves
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32
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9.1 Plan the Valve Adjustment
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33
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9.2 Check the Valve before Adjustment
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33
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9.3 Operate the Valve
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34
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9.4 Check the Valve after Adjustment
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37
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10
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Valve Preventive Maintenance
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38
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10.1 Routine Inspection
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38
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10.2 Winterizing Valves
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40
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10.3 Servicing the Stem Seal
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40
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10.4 Injecting Sealant
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42
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11
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Troubleshoot Valve Operation
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43
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12
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Plan the Replacement/Repair of a Valve
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45
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13
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Self-Check
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48
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14
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Self-Check Answer Key
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57
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